What are the benefits of using a centralized lubrication system?

What is a centralized lubrication system? What are the different types of centralized lubrication systems and what do they do? A centralized lubrication system, also known as an electric lubrication system, is the use of a controller, timer, to deliver the measured oil or grease to a specific precise area at a specific time. Mechanical parts are susceptible to friction, so they require thick lubricants such as grease or oil to reduce wear and extend the service life of machinery.
There are two main types of centralized lubrication systems: positive displacement and flow ratio. The difference between the two types is the different injection method. The positive displacement type uses metering pistons, while the flow ratio uses smaller orifices to limit lubricant flow.
So what are the benefits of using a centralized lubrication system? Centralized lubrication systems increase machine availability while reducing reliance on scarce talent. These systems deliver the right amount of lubrication at the right time, minimize friction and wear, optimize bearings and extend machinery life, and have an even supply of grease. Centralized lubrication systems are designed to lubricate individual machines or entire equipment, providing appropriate, precise lubricant replenishment at all points needed, resulting in a range of benefits. Centralized lubrication systems are primarily designed to simplify access to remote grease points while the equipment is running, especially in confined spaces, to provide a safer working environment for maintenance personnel. The design parameters of the centralized grease system include the volume and frequency of grease required at each point, the number of points of grease required, operating conditions, pump pressure, line diameter and distance to lubrication point. And when a centralized lubrication system is properly maintained, it can help improve technician productivity and simplify equipment maintenance.
Below is a comprehensive overview of the issues to be aware of when using centralized lubrication systems and tips on how to properly maintain them. Infrequent use of manual lubrication systems can result in uneven amounts of grease applied, which can lead to over-lubrication, resulting in higher bearing temperatures due to seal damage and grease agitation.
It is important for maintenance professionals to be aware that many centralized grease systems have long lines, precise metering valves, fittings, and many connections that can fail due to vibration, air entrainment, and other environmental influences. Therefore, it is essential to carefully monitor and maintain the system on a consistent basis.
Jiaxing Construction and Machinery provides you with cost-effective lubrication. If you need a dedicated system for unique equipment, we can design and manufacture a dedicated automatic lubrication system to give you the convenience you need.